DC Leakage in EV Charging
EVs use onboard chargers that can produce smooth DC fault currents under certain failure conditions. If DC leakage exceeds 6mA, it can blind traditional Type AC or Type A RCDs, preventing them from detecting dangerous faults. This is why additional protection is required.
Historically, Type B RCDs have been specified for this application—but they come at a higher cost and often with unnecessary functionality.
Today, international standards recognize a more targeted and efficient solution: a 6mA DC Residual Current Monitor (RCM) combined with a Type A RCD. This combination delivers effective, standards-compliant protection at a significantly lower cost and with greater design flexibility.
The Standards
International standards such as IEC 61851-1 and IEC 60364-7-722 clearly outline that:
“EV charging equipment incorporating a Type A RCD may be used if it is combined with a device that detects DC residual currents and disconnects the supply at a maximum of 6mA DC.”
This means you don’t need a full Type B RCD. Instead, you can:
Use a Type A RCD
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A 6mA DC Residual Current Monitor that triggers disconnection
This setup ensures compliance with global installation regulations while reducing cost and complexity.
Benefits of Using a 6mA DC RCM Instead of a Type B RCD
✅ 1. Lower Cost
A DC RCM plus a Type A RCD is significantly more affordable than a Type B RCD
✅ 2. Smaller Footprint
Ideal for compact EV charge point designs and retrofits
✅ 3. Targeted Protection
Designed specifically to detect the type of DC leakage EVs may generate
✅ 4. Flexible Integration
Can be built into charge controllers or external enclosures
✅ 5. Standards-Compliant
Fully meets IEC and regional wiring regulations
Conclusion
The 6mA DC Residual Current Monitor presents a technically sound, cost-effective alternative to the use of Type B RCDs in EV charging infrastructure. By complying with IEC standards and targeting the specific risk of DC leakage currents, this approach enables safer, smarter EVSE system design.
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